Industrial Energy Recovery Systems
Petro Energy Man engineers systems that recover energy from high-temperature industrial exhaust streams and convert it into usable steam or thermal energy.
Potential Heat Sources
Gas Turbine Exhaust
Process Furnace Exhaust
Petrochemical Process Gas
Refinery Process Exhaust
Cement Kiln Exhaust
Clinker Cooler Air
Steel Furnace Exhaust
Metallurgical Process Gas
Pyrolysis Gas
Gasification Gas
Technology Options
HRSG
Waste Heat Recovery Boiler
Economizer
Steam Generator
Process Gas Cooler
Engineering Challenges
Waste-heat streams may contain:
High Dust Loading
Corrosive Species
Sticky Deposits
Metal Particulates
High Temperature
Rapid Temperature Transients
Therefore, heat-recovery equipment must be engineered for the actual process environment.
CFD Optimization
CFD analysis can be applied to:
Gas Duct Design
Tube-Bank Distribution
Gas Velocity
Pressure Drop
Dust-Laden Flow
Recirculation
Local Erosion Risk
Materials
Depending on gas chemistry:
Carbon Steel
Cr-Mo Alloys
Stainless Steel
Duplex Stainless Steel
Nickel Alloys
Protective Cladding